Smart welder 2: جهاز التلحيم الفريد

والذي لا مثيل له  والذي يشتغل من السيارة او اي عربية ليشتغل من التيار المنزلي العادي 220 فولت مع زيادة طفيفة جدا في الوزن والحجم، ومحافظا في نفس الوقت على كل خصائصه الفريدة. الوزن 7 كلغ

:في استعماله يمكننا Smart welder 2

الورش والبيوت من التيار العادي المنزلي ونشغله في المناطق النائية والمعزولة حيث لا توجد الكهرباء من محرك السيارة او العربية او الشاحنة

جهاز التلحيم يمكن ان يلحم الكترودات باقطار من ١,٥ الى ٨ مم  

Specification of Smart welder: 2 خاصيات

: ملاحظة

وهو عندما نشغل الجهاز من تيار 220 فولت  :الحالة رقم 1

وهو عندما نشغل الجهاز من تيار المولد في محرك العربية  2: الحالة رقم

Note:

Case №1:  When we operate the device from the current of AC 220 V.

Case №2:  When we operate the device from the current at the generator which on the engine of the car or truck

 

Power supply, case №1: AC 165/242 V, 50 Hz

Power supply, case №2:  HF Impulse 12/24 V, 18000 Hz

Type of welding current: constant

Welding current control: Adjustable

Welding current range Case № 1: 40-250 A

Welding current range Case №2: 25-400 A / 550A

Duty cycle 1:  100% at a current of up to 230 A

Duty cycle 2:  100%

Open circuit voltage 1: 65 V

Open circuit voltage 2: 90 V

Welding electrode Diameter:

Case № 1: 1,6-6mm

Case № 2: 1,6-8 mm

Weight: 7 kg

Dimensions: 115 x 200 x 300 mm

الطاقة، حالة رقم 1: تيار متردد 165/242 فولت، 50 هرتز

الطاقة، حالة رقم 1: تيار نبضي عالي التردد 12/24 فولط 18000 هرتز

نوعية تيار التلحيم: ثابت

التحكم في تيار التلحيم: قابل للتعديل

نطاق تيار التلحيم، حالة رقم 1: 40-250  امبير

  امبير 400 /550  نطاق تيار التلحيم، حالة رقم 2: 25-/

المدة الاسمية لدورة التحميل، حالة رقم 1:  100٪ في حالة  شدة التيار الى غاية 230  امبير

المدة الاسمية لدورة التحميل، حالة رقم 2: 100٪

جهد الدائرة المفتوحة، حالة رقم 1: 65  فولت

جهد الدائرة المفتوحة، حالة رقم 2: 90  فولت

:تلحيم الكترودات باقطار

   مم 6-1,6 حالة رقم 1:

   مم 8-1,6 : حالة رقم 2

كجم  7 :الوزن

الأبعاد: 115 × 200 × 300 مم

 

Mobile INDUSTRIAL SMART welder 1 & 2

 "RATON for Advanced technologies Co." offer implementation of the program of latest technology for mobile welding equipments.

The main advantages of this welding device "SMART Welder 1" Run from any cars or trucks engine & "SMART Welder 2" which can run from AC 220 V and from any car engine too, is:

Mobility:

This welder device composed from 2 important parts:                                      

The first: is the control and welder box weight of 5 kg only for SMART WELDER 1 and 7kg for SMART WELDER 2.                                                                         

 The second: is the small generator weight of 10 kg for 400 A or 20 kg for 550 A. the generator will be installed on any car or truck or any type of engines.

  • The generator will be mounted directly on the vehicle's near engine, and overall control unit - in that offers exceptional mobility, 
  • The compact size of the generator and the control box-unit and light weight (total – 16 - 17 kg for 400 A or 26-27kg for 550 A) allow you to set the unit on any vehicles: trucks, special vehicles.
  • Due to its unique design autonomous welding generator "SMART Welder 1" can be installed on practically any kind of external drive.                  
  • Functionality

  • "SMART Welder 1 & 2" is used for welding of cast iron, steel, copper, cutting and welding metals.
  • Welding current of "SMART Welder 1 & 2 " - is pulsed, high frequency and half amplitude current. The diameter of the electrode is used from 1.6 to 8 mm.
  • Ability to use remote unit (welding source) at a great distance from the external drive provides ideal conditions for production welding, plumbing and other works of high complexity. Welding cable length of "Smart Welder 1" (without reducing current) - can reach to 100 meters.
  • Optional equipments:

    The basic component of the welding machine "SMART Welder 1 & 2 " includes:

  • Generator
  • Control unit,
  • Power cable at least 6 m
  • Cord generator
  • Cord control unit
  • On demand, the equipment welding cables up to 100 m.

    Inverter (option):

    Inverter is installed on the vehicle as optional equipment to the unit "SMART Welder 1 & 2." The inverter is used to connect various electrical tools and equipment designed for operation on AC U ~ 220 V, starting with capacity of up 4,5 to 8 kW

  • Washing stations;
  • Plumbing equipment (drill, drill, wrench, electric saw, etc.);
  • Compressors;
  • Lighting;
  • Appliances for the paint work (spray gun, gun);
  • Home appliances (microwave or electric oven, Tv, electric kettle, etc.).
  • Unmatched performance:

  • Unlike traditional welders “SMART Welder 1 & 2 " does not require interruption of the operation and is able to produce quality welds in continuously during the shift!
  • Exponent of protection "SMART Welder 1" consistent with the indicators of (IP 65) but SMART WELDER 2 .
  • Universal welding generator autonomous "SMART Welder 1 & 2 " suitable for use outdoors (for construction and industrial sites, agriculture, etc.), during adverse weather conditions (rain, snow). The equipment does not require protection from any kind of rainfall and pollution.
  •                        
    We offer you a mobile welding equipment "SMART Welder-1 & 2 " (Universal Mobile Welder), which is now an alternative to the existing Diesel Generator units welder, permanently installed on the engine of any vehicle with a remote control unit is virtually maintenance free, has small dimensions and weight (of remote control no more than 6 kg or 7 kg), saves time and money. "SMART Welder-1 & 2 " is developed on the basis of Russian innovative technologies and has, by its characteristics which make it the unique in the world.

    GENERAL INFORMATION
               "SMART Welder-1 & 2 " (hereinafter referred to as assembly) for use as a power supply for manual arc welding of high-frequency pulse current of different materials and alloys, electrodes with any type of coating with a diameter of 1,6 to 8 mm inclusive.
              Structurally, the unit consists of a portable control unit and welding generator inductor type, fastened to the motor vehicle by drive belt.

    "
    SMART Welder 1 & 2 " is intended for use as a power supply for manual arc welding electrodes with any type of coverage.
    SMART Welder 1 & 2 " is based on innovative technologies and has in its unique quality characteristics in the world.


    When you save a consistently high quality welds «SMART Welder 1 & 2" is used for welding

  • Metallic Sheets
  • Tubes,
  • Iron
  • Stainless steel
  • Molybdenum.
  • Portable generator control unit allows you to adjust and control the force of the welding current within the control range with an error less than 5%.
    The design of the welding device «
    SMART Welder 1 & 2» excludes damage and residual deformation of the welding and short circuits.


    Welding seam:
     Welding seam – is an indicator of the quality of welding. Generally the quality of the weld depends on the welding equipment used in the work.
    When working in manual arc welding unit « 
    SMART Welder 1&2" welding seam has higher quality features: durability, uniformity, lack of hills, the constrictions. This is achieved by the almost complete absence of current oscillations.
    Сварочный шов
    Welding Seam Quality photo
     

  • SPECIFICATIONS:

              The unit is designed to be installed on any vehicle with on board power supply DC 12/24 v, which can provide the necessary drive power from generator unit T 4061.

    Type of welding current - half amplitude pulsed high frequency  current, that exceeds the quality of welding seam performance at constant current

    SMART WELDER 1

    Power supply, case №2:  HF Impulse 12/24 V, 18000 Hz

    Type of welding current: constant

    Welding current control: Adjustable

    Maximum welding current, A: 400 or 550
    The lowest welding current, A: 25
    Rated load duration PN,%: 100
    Degree of protection, no less: IP 65
    Frequency: 18,000 Hz
    Open circuit voltage: 90 V

    Weight: 6 kg

    Dimensions: 300 x 140 x 270 mm

     

    SMART WELDER 2

    Power supply, case №1: AC 165/242 V, 50 Hz

    Power supply, case №2:  HF Impulse 12/24 V, 18000 Hz

    Type of welding current: constant

    Welding current control: Adjustable

    Welding current range Case № 1: 40-250 A

    Welding current range Case №2: 25-400 A / 550A

    Duty cycle Case № 1:  100% at a current of up to 230 A

    Duty cycle Case № 2:  100%

    Open circuit voltage Case № 1: 65 V

    Open circuit voltage Case № 2: 90 V

    Weight: 7 kg

    Dimensions: 115 x 200 x 300 mm

    Degree of protection, no less Case № 1IP 23

    Degree of protection, no less Case № 2IP 65

    NOTE: Case №1:  When we operate the device from the current of AC 220 V.

    Case №2:  When we operate the device from the current at the generator which on the engine of the car or truck


    DESCRIPTION

    Inductor type welding generator is used as an energy source.
    Generator will be drive by a belt drive attached to the engine . Installation of the generator is carried out using an installation fixture to the vehicle buyer.
               Portable generator control unit allows you to adjust and control the force of the welding current within the control range with an error less than 5%.
               Dimensions control unit (length x width x height) and 300x140x270mm

              The weight is not more than 6 kg for SMART WELDER 1 and 7 kg for SMART WELDER 2.
                         Install the unit on the vehicle should be carried out by the supplier. The generator provides performance after the effect of vibration loads, 50 Hz with acceleration 100m/s2 for 8h.
              The control unit generator is operational after the action of vibration loads, 50 Hz with acceleration 50m/s2 for 8h.
              Indicators welding properties of the unit, (the initial ignition of the arc, the process stability, spraying metal in welding quality and flexibility of the arc) of at least 3 points on the GOST 25 616.
              Construction aggregates and eliminates damage to the residual deformation of the welding and short-term short-circuit.
                   
    PACKAGE:
    The complete unit includes:
    - Generator;
    - Control the generator;
    - Cable length 6m power to connect the control unit and a generator;
    - Generator power cord length of 6 m;
    - Power control unit cable length 6m;
    - Cable KG1x35 welding, calculated on the nominal welding current, and mass with electro-holder length of 16 m;
    - Manual;
    - Mounting hardware;

            "RATON for Advanced technologies Co." offers automotive invertere PIC 4000.
    Performance characteristics:
    - Continuous Power - 4000 Wt
    - Peak power - 6000 Wt
    - Power launcher - 8000 Wt
    - Fuse - 24 * 25 A
    - Input DC voltage - 12 V DC
    - AC output voltage - 220 V AC, 50 Hz
    - More efficiently - 85-90%
    - A form of output - a modified sine wave
    - Operating Temperature - -50 C +55 C
    - Lower threshold of the input voltage - <10V
    - Upper limit of the input voltage -> 14V
    - Dimensions - 490 * 210 * 155 mm
    - Weight - 8.5 kg
    Completeness:
    - Inverter - 1 pc.
    - Power cables - 2 * 1.5 m
    - Data sheet - 1 pc.
    - User manual - 1 pc.

      The welding machine " SMART Welder 1" consists of two structural elements: overall control unit and a generator. The generator is mounted directly on the engine of any vehicle, regardless of the type of fuel used.

       Welding technology of the future

    SMART  Welder 1" - self-contained welding machine for welding of steel, iron, copper, cutting and welding metals. The welding machine ‘’SMART Welder 1’’ generates a high frequency pulse current, adjustable in the range of 25 to 550 A.

    Welding electrodes made from any type of coating diameter ranging from 1.6 to 8 mm.

    "SMART Welder 1" allow you to produce professional welders work in all weather conditions: from -50 ° C to +55 ° C regardless of rainfall.

    The welder device " SMART  Welder 1" provides continuous high quality welds an unlimited amount of time.

    One major advantage of " SMART  Welder 1" compared with the Traditional Welding Unit by Fuel Generator - no need for regular maintenance. Inspection is carried out once a year.

    In addition to the welding machine " SMART  Welder 1" allows the use of pneumatic and electrical equipment intended for operation on 220V AC power to 4.5 kW power starting to 8kW.

    And most importantly, the welding machine “SMART Welder 1” several times cheaper than the Traditional Welding Unit by Fuel Generator!

    Test 1:  3 “SMART Welder 1”  devices welding for NON STOP 8 hours by electrodes of 5 mm in an attempt to achieve the protection operational system at the control unit to block the work. 

    Test result: the device “SMART Welder 1” continues to work without interruptions and without sacrificing the original quality seam indicators!

    Test 2: before start welding the electrode is immersed in water, and then we put it in the holder and immediately begin weld. 
    Test result: aggregate “
    SMART Welder 1” seamlessly works with consistently high quality.

  •  

    مقارنة مواصفات اجهزة التلحيم للشركة الايطالية موزا

    Detailed compare between traditional welder and new welder generation:

    Parameters

    Traditional welding generators              (MILLER BLUE)

    Our new generation Smart-welder

     

     

    Weight

    from 500 kg -900 kg

    16 kg or 26kg only

    Dimensions

    2000x1000x1200 mm

    Control unit: 300x140x270 mm

    Generator 300x200 mm

    Current type

    direct current

    high-frequency pulse current

    Duration of load and falling seam quality characteristics

    The best one 80%, generally 40-60%

    100%

    The amplitude of welding current adjustment range

    average

    maximum

    Protection class rating

    from IP 22

    IP 65

    Electrode diameter

    2-6

    1,6-8

    The possibility of wet electrodes using

    With high humidity

    Mounting

    on frame or chassis

    Directly on the engine

    Type of fuel

    Diesel

    As required, depending on the type of vehicle

    The need to complete Traditional welderitional equipment for mounting

    trailer unit

    not required

    Use during rainfall

    Only when you install Traditional welder protection

    without restriction

    Cable length ( without reducing the current strength)

    Up to 30 m

    Up to 100 m

    Welding; Arc welding

    Welded seam

     

    Inverter

    Inverter can be installed with our generator. Automotive inverter will be mounted on the vehicle as optional equipment to the «SMART WELDR» unit. The inverter is used to connect various power tools and equipment designed to operate from AC U~220 V, with starting capacity up to 8 kW

    •   Washing stations;

    •   Plumbing equipment (drill, hammer, wrench, electric saw, etc.);

    •   Compressors;

    •   Lighting equipment;

    •   Electrical equipment for the paint work (spray gun, paint sprayer);

    •   Household devices (microwave or electric oven, electric kettle, etc.).

    Automotive inverters specifications:                     Model: PIC 4000. Made in Russia.
    Performance characteristics:
    - Continuous Power - 4000 Wt
    - Peak power - 6000 Wt
    - Power launcher - 8000 Wt
    - Fuse - 24 * 25 A
    - Input DC voltage - 12 V DC
    - AC output voltage - 220 V AC, 50 Hz

    - More efficiently - 85-90%
    - A form of output - a modified sine wave
     

    - Operating Temperature - -50 C +55 C                            - Lower threshold of the input voltage - <10V
    - Upper limit of the input voltage -> 14V
    - Dimensions - 490 * 210 * 155 mm
    - Weight - 8.5 kg
    Completeness:
    - Inverter - 1 pc.
    - Power cables - 2 * 1.5 m
    - Data sheet - 1 pc.
    - User manual - 1 pc.

    Installation time - a few hours!

    Welding diesel generator or welding petrol generator?

    Installation by qualified personnel

    Installation of the unit must be made by specialists of our company. It is possible to train your staff for qualified installation with certification. Check with our managers!

    We put our generator and we connect it by the belt to the car engine or to any engine, (The white of our generator is 10 kg only)

    We try to find the position and space where we install our generator in the car engine

    After installation of our generator we connect the bobbins of starter part of our generator to car battery (12/24v)

    Compare WGA 600 & Smart Welder

    WELDING SETS WGA-600 Made in England for welding by coated electrode in terrain and on places without service line of electrical current. The aggregates WGA are completed by pilot generators for lightning and manual electric tools. WGA 600 WGA

    Welding Sets

    http://www.visaelectricitygenerators.com/companyprofile

    Pilot generators WGA 600 WGA

    390 WGA 250 Drive

    Smart welder 1 & Smart welder 2

    Diesel engine Z 7701 Z 7701 Z 5201-17 TRIODYN

    The generator of  Smart welder we can install it in any car engine or other

    DC welding dynamo DK 350-2, K 350-2 K 350-2 K 220 Max.

    The Dynamo 10 kg. Smart-1&2 7 kg f,  Current is not DC not AC is Impulse High Frequency Half Amplitude current.

    Welding current A 600 350

    Smart Welder 1 is 25-400 A; 550A  Smart Welder 2 is 25-550 A. and from AC 220v is 270 A

    Sustained welding current A 500 245

     

    Welding current at DZ 50% A 600 300

     

    Welding current control range A 40-600 40-350

    25A-400A  25A-550A

    Open-circuit voltage V 55-100 55-100

    90 V

    Auxiliary generator: type AD 642/2-D AD 642/2-D

    ================

    Apparent power kVA 10 10 3

    ==================

    Voltage I. V 3*400 3*400

    =====================

    Voltage II. V 1*231 1*231 1*231 Cos V 0,8 0,8

    ========================

    Frequency Hz 50

     

    18000 Hz

    Weight Kg 1500 1270 1100

     

    Weight: Smart welder 1, welder portable control box 6 kg only, and Dynamo 10 kg only, is fixed in the any car engine

    Smart welder 2, welder portable control box 6 kg only, and Dynamo 20 kg only, is fixed in the any car engine

    Dimensions l*w*h mm 3150*1550*1670

    Dimensions l*w*h mm 300  x140 x270

    Click here to open the page of comparison between MOSA welder and Smart welder

     

    - Sinusoidal vibration frequency above 55 Hz with amplitude of movement of 0.075 mm;

    - External constants or variables (50-60) Hz magnetic field strength up to 400 A / m

     - Welding electrodes can made with any type of coating, diameters from 1.6 to 8 mm.

    Functionality

    Smart welder is used for welding cast iron, steel, copper, cutting and welding metals. The welding current of Smart welder is high pulse current half amplitude. The diameter of the electrode used from 1.6 to 8 mm.

    The ability to use the remote unit (welding source) at a large distance from the external drive provides ideal conditions for the production of welding, plumbing and other works of high complexity. Welding cable length stand-alone Smart welder (without reducing the current) - 100 meters.

    Efficiency

    Unlike conventional welding machines Smart welder does not require breaks at work and is able to produce quality welds during the work shift continuously.

    Universal welding generator is self- Smart Welder is suitable for use outdoors (in the construction and industrial sites, agriculture, etc.), during adverse weather conditions (rain, snow).

    Smart Welder is designed for use as a power supply for manual arc welding electrodes with any type of coating.

    Smart welders save the consistently high quality of welding, and we can use it for welding:

    - Sheet metal,

    - Pipes,

    - Iron,

    - Stainless Steel and Molybdenum.